Achieve Improved Functionality, Decreased Weight, and Lower Costs

Lightweight Aerospace Bracket from Thales

By tapping into our advanced metal additive technology and aerospace expertise, you can make shapes and structures that are impossible with traditional manufacturing. For your product, this means achieving improved functionality, decreased weight, and lower costs, all while maintaining or improving material strength.

Your component designs can fit your exact functional requirements for the part, and you can optimize structures - with strong, hollow lattice structures, for example - to reduce weight by 10% to 50%.

NEW - Further Reduce Mass

Learn how NEW Certified Scalmalloy (A), a high-strength, corrosion-resistant aluminum that is 40% lighter than titanium, further reduces mass in your components. Benefit from optional, cost-effective standard service for APWORKS Scalmalloy production certification through 3D Systems AIG team.

A 3D printed suspension rocker made from Certified Scalmalloy A

Solving Structural Challenges: Optimizing Satellite Antenna Brackets

  • Thales Bracket Close-Up Aerospace

  • Reduce Component Weight

    Use direct metal printing to manufacture strong, lightweight satellite components that maintain or enhance functional performance. Since components made with direct metal printing are light, satellites can carry more without increasing costs.
  • Metal additive manufacturing in progress

  • Match Material Specifications

    Due to the unique vacuum chamber concept of our metal printers, argon gas consumption is heavily reduced while at the same time showing best in class oxygen purity (<25 ppm). This results in exceptionally strong parts of high chemical purity.
  • Team Design

  • Decrease Lead Time

    Manufacture components with uncompromised strength that meet the unique specifications of any satellite.

More Aerospace and Defense Applications

Investment Casting Patterns for Aerospace Applications Thumbnail

Investment Casting
Metal 3D Printed DLR Fuel Injector

Propulsion
Laserform Heat Exchanger Closeup for Aerospace

Heat Exchangers
Airbus' Filter on payload detail

3D Printed Waveguides, Filters, and Antennas
ProX DMP 320 Cooling Mantle

Electric Engine Components

Learn More About Our Solutions for Lightweight Bracket Applications

DMP Factory 350 Duel 3D Printer

DMP Factory 350 and DMP Factory 350 Dual

Scalable, high quality metal AM with integrated powder management

Manufacture metal parts with scalable DMLS with removable build chamber for continuous printing

DMP Factory 500

Robust, high quality metal AM with integrated powder management

Thales Metal Bracket LaserForm Titanium Gr. 5

LaserForm Ti Gr5 (A)

High strength, low weight, excellent biocompatibility

3D Systems 3DXpert hero image

3DXpert

All-in-One Integrated Software for Industrial Additive Manufacturing

DMP Flex 350 Duel 3D printer

DMP Flex 350, DMP Flex 350 Dual and DMP Flex 350 Triple

Robust, flexible metal 3D printer for rapid part production

Suspension Rockers made from Certified Scalmalloy (A)

Certified Scalmalloy (A)

High strength aluminum with excellent corrosion resistance

a 3D rendering made from Control X software

Geomagic Control X

3D Inspection and Metrology Software

Talk to an Expert

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  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.